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REFRACTORY SOLUTIONS FOR MINING & MINERAL PROCESSING

Mining and mineral processing operations involve high-temperature thermal treatment, abrasive material handling, and chemically aggressive environments. Processes such as roasting, calcination, and agglomeration place continuous stress on furnaces and kilns, making refractory performance critical to operational reliability.

Refractories play a vital role in thermal containment, equipment protection, and process stability across mineral extraction and beneficiation operations.

brown mountain under blue sky
brown mountain under blue sky

ROLE OF REFRACTORIES IN MINING & MINERAL PROCESSING

In mining and mineral operations, refractories are essential for:

  • Withstanding sustained high temperatures during thermal processing

  • Resisting abrasion from hard and coarse mineral materials

  • Handling chemically reactive ores and processing atmospheres

  • Protecting steel shells and structural components

  • Supporting continuous operation with minimal downtime


Appropriate refractory selection directly impacts process efficiency, equipment life, maintenance frequency, and operational safety.

KEY APPLICATION AREAS

Our refractory products are supplied for use across the following mining and mineral processing units:

ROASTING FURNACES

Roasting furnaces operate at elevated temperatures to alter mineral properties. Refractories must resist chemical attack and abrasive material flow.

CALCINATION KILNS

Calcination involves sustained high temperatures and material movement. Refractories must provide thermal stability and abrasion resistance.

AGGLOMERATION KILNS

Agglomeration units require refractories that withstand mechanical stress and fluctuating thermal conditions.

SMELTER FEED PREPARATION UNITS

These units handle thermally treated ores and concentrates, requiring durable refractories resistant to abrasion and chemical exposure.

INCINERATORS & THERMAL TREATMENT UNITS

Used for waste and by-product treatment, these units demand refractories with chemical resistance and thermal durability.

MATERIAL TRANSFER & DISCHARGE ZONE

Transfer chutes and discharge areas experience high wear and thermal stress, requiring robust refractory linings.

rEFRACTORY PRODUCTS COMMONLY USED

Based on mineral type and processing conditions, mining and mineral operations typically use:

  • Shaped refractories for structural linings and high-load zones

  • Monolithic refractories such as castables and ramming masses for abrasion-prone areas

  • Insulating materials to improve thermal efficiency and reduce heat loss


Material selection is guided by ore composition, operating temperature, abrasion severity, and maintenance strategy.

OUR APPROACH TO THE MINING & MINERAL SECTOR

Based on mineral type and processing conditions, mining and mineral operations typically use:

  • Shaped refractories for structural linings and high-load zones

  • Monolithic refractories such as castables and ramming masses for abrasion-prone areas

  • Insulating materials to improve thermal efficiency and reduce heat loss


Material selection is guided by ore composition, operating temperature, abrasion severity, and maintenance strategy.

SUPPORTING RELIABLE MINERAL PROCESSING OPERATIONS

Reliable refractory systems are essential for stable operation and cost-effective mineral processing.

We work with customers to align refractory materials with process requirements, equipment design, and long-term operational objectives.

Looking for refractory solutions for mining or mineral processing operations?

Contact our team to discuss your application requirements or explore our refractory product range.

+91 91060 31803

contact@legionexim.com

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